Our Custom Design Service
We are accredited with BS9001:2015 and are confidently able to offer guidelines and assistance with both Product and Tooling Design.
Designer Guide
Rigid PU Foam not only offers freedom in styling and design it also provides mechanical engineers with enormous possibilities to include fixing bosses, moulded in plates and inserts, with vents and slots creating not only a strong, rigid chassis but also a very aesthetically pleasing design incorporated into one enclosure cutting down on additional costs and assembly times for the customer.
Specialised moulding techniques and tool design enables us to form a strong casing with complex shapes including side cores and undercut sections which can cause problems in other processes. Drastic changes in cross sections can be tolerated with typical wall sections for desktop applications being typically 6mm, locally they can be reduced to 1.5mm increasing to 8-12mm for large or portable applications.